Team Visual Solutions provides a complete range of vacuum forming and manufacturing solutions, all under one roof.
Our myriad of forming services means that brands can work with us in different ways. We specialize in creating bespoke vacuum formed products, such as make-up and promotional props, along with complete product assemblies, like point of sale displays.
Vacuum thermoformed parts are used to replace fabricated sheet metal components with complex shapes, which eliminate processes such as excessive welding, grinding and finishing operations. This culminates in impeccable finishing in a short span of time.
Some of the materials that we use in the vacuum forming process are
- ABS
- PC
- PET, PETG
- PVC
- Acrylic/PMME
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Frequently Asked Questions (FAQ)
What is vacuum forming?
Vacuum forming is a manufacturing process where a plastic sheet is heated until pliable, then stretched over a mould and cooled to create a specific shape.
What materials can be used for vacuum forming?
Common materials for vacuum forming include ABS, PVC, polycarbonate, acrylic, and PETG. The choice of material depends on the application's requirements.
What is the typical thickness of materials used in vacuum forming?
Vacuum forming materials typically range from 0.5mm to 6mm in thickness, depending on the design and intended use of the product.
How do you ensure precision in vacuum forming?
We use high-quality moulds and precise heating techniques to ensure accurate shaping and minimal distortion during the vacuum forming process.
Can you create custom moulds for vacuum forming?
Yes, we can design and create custom moulds tailored to your specifications. Our team will work with you to ensure the mould meets your project needs.
What is the typical turnaround time for vacuum forming projects?
Turnaround times depend on project complexity and quantity. Typically, we aim to complete projects within [insert time frame], with specific timelines provided after consultation.
Do you offer design assistance for vacuum forming projects?
Yes, we provide design assistance to help you create effective and efficient products. Our experienced team can collaborate with you from concept to completion.
What industries can benefit from vacuum forming?
Vacuum forming is widely used in various industries, including packaging, automotive, retail displays, medical devices, and construction.
What is your pricing structure for vacuum forming services?
Pricing varies based on material type, project size, and complexity. After discussing your project details, we will provide a detailed quote outlining all costs involved.
Can vacuum formed products be painted or finished?
Yes, vacuum formed products can be painted, printed, or otherwise finished to achieve the desired aesthetic and functionality. We can provide options for post-processing.
How do you handle large production runs for vacuum forming?
We have the capacity to manage large production runs efficiently, ensuring consistency in quality and timely delivery for bulk orders.
Do you offer prototypes before full production?
Yes, we can create prototypes for you to review and test before moving into full production, ensuring that the final product meets your specifications.
What is the difference between vacuum forming and injection moulding?
Vacuum forming is best for larger, shallow shapes and is often quicker and less expensive for smaller production runs, while injection moulding is ideal for complex shapes and higher volumes.
Can vacuum forming be used for both small and large items?
Yes, vacuum forming is versatile and can be used for both small intricate items and large components, depending on the mould design and equipment capabilities.
Let's discuss your idea
Send us your queries. We will get back to you.
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